Influence of Exit Setting Angle of Guide Vane on Bias Flow in Outlet Passage of Slanted Axial Flow Pump System

Abstract

A slanted axial-flow pump is extensively applied in coastal pumping stations; however, severe bias flow within the outlet passage will result in unstable operation and low efficiency of the slanted axial flow pump system. In order to mitigate bias flow in a slanted axial-flow pump outlet passage, seven exit setting angle schemes of the guide vanes were designed. The influence mechanisms of the guide vane exit setting angle on internal flow characteristics, hydraulic loss, flow deviation coefficient, vortex evolution patterns, and pump system efficiency were systematically investigated. The results demonstrate that under design flow conditions, as the exit setting angle of the guide vane ranges from 90° to 105°, the flow field in the first half of the guide vane remains essentially the same. The low-velocity region at the guide vane outlet demonstrates initial contraction followed by gradual expansion with increasing stagger angles. Looking downstream within the flow passage from the left to the right, the hydraulic loss in the outlet passage goes up after an initial descending trend as the exit setting angle increases. When the exit setting angle is 97.5°, the bias coefficient of the outlet passage is 1.031. At this point, the vortex core distribution intensity within the outlet passage reaches a minimum, corresponding to the lowest recorded hydraulic loss of 0.230 m. Compared with the original guide vane scheme, the scheme with an angle set at 97.5° can improve the pump system efficiency of the slanted axial flow pump system, whether the flow is set at a design point or at a large point, and the pump system efficiency is increased by 2.3% under design flow conditions.

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