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Overview of Wear-Resistant Coatings in Marine Environments

Fengming Du; Renhao Mo; Zhen Guo; Jinlong Wang; Yuxing Yang; Shuai Zhang
Journal of Marine Science and Engineering · Vol. 13, Issue 11 · pp. 2121 · 2025

Abstract

Marine engineering equipment operates under extreme conditions such as high salinity, humidity, and flow velocity during marine resource exploration. These harsh environments impose strict requirements on surface performance, especially in terms of wear and corrosion resistance. Wear-resistant coatings are increasingly regarded as a crucial surface engineering approach to mitigate multi-mechanism degradation and improve the long-term reliability of marine equipment. In this review, the typical wear mechanisms in marine environments are systematically analyzed. Corresponding to different service scenarios, the main categories of coating materials, such as metal matrix composite coatings, cermet coatings, functionally graded coatings, and nanolayered coatings are summarized in terms of their structure and performance characteristics. Furthermore, mainstream fabrication techniques, including high-velocity oxy-fuel (HVOF), high-velocity air-fuel (HVAF), laser cladding, cold spray, and physical/chemical vapor deposition (PVD/CVD), are reviewed with respect to their influence on coating micro-structure and properties. Standardized evaluation methods for coating performance are also discussed. Finally, the current research challenges are identified, and future development trends are outlined, with an emphasis on multifunctional, intelligent, and environmentally friendly coating systems. This work aims to provide a systematic reference and theoretical basis for the design and application of wear-resistant coatings in marine environments.

Bibliographic Information

JournalJournal of Marine Science and Engineering
PublisherMDPI
Publication Date2025-11-10
Publication Year2025
Volume13
Issue11
Pages2121
Document TypeJournal Article
eISSN2077-1312
DOI10.3390/jmse13112121
SubjectMarine science; oceanography; marine engineering; coastal science; marine environment

Access Information

NARA Access CoverageOA / free full text
Journal Homepagehttps://www.mdpi.com/journal/jmse
Publisher PageOpen Publisher Page
This article is openly available from the publisher.