Abstract
This paper mainly investigates the ice-impact resistance of PVC foam sandwich beams for polar ship protective structures through low-velocity impact experiments and nonlinear finite element simulations. An experimentally validated elastic–plastic coupled model, accounting for ice crushing and large structural deformation, was used to examine the effects of core density and face-sheet thickness distribution on the ice-impact response of sandwich beams. Results show that the upper face sheet undergoes local indentation and global bending, the lower face sheet mainly bends globally, and the foam core exhibits local compression and overall bending, while compressive deformation accompanied by ice crushing and spalling occurs at the front part of the ice impactor. Moreover, the effective structural stiffness decreased during plastic loading as local indentation and core compression developed, whereas the unloading stiffness was higher than the effective stiffness during plastic loading. Energy dissipation primarily comes from ice crushing, face-sheet plasticity, and core compression. Increasing core density reduces deflection and core compression but increases peak force. Among the three face-sheet configurations examined at a constant total thickness, the configuration with a thinner upper face sheet and a thicker lower face sheet produced a smaller final deformation of the lower face sheet. This study provides a useful reference for ice-resistant design of sandwich structures in polar ships.