Optimized Design and Experimental Evaluation of a Vibratory Screening Unit for Mactra veneriformis Harvesting on Intertidal Mudflats Based on the Discrete Element Method

Abstract

To enhance shell–mud separation and overall harvesting efficiency for Mactra veneriformis under intertidal mudflat conditions, a vibratory harvesting device driven by a crank–rocker mechanism that produces approximately rectilinear simple-harmonic motion was developed. Dynamic analysis of clam motion on the screen deck identified vibration amplitude, vibration frequency, excitation direction angle, and screen deck inclination angle as key determinants of screening performance. Single-factor tests, a Plackett–Burman design, a steepest-ascent experiment, and response surface methodology (RSM) optimization were conducted. Their influences on forward travel speed ranked as follows: screen deck inclination angle > excitation direction angle > vibration amplitude > vibration frequency. The optimized settings were vibration amplitude of 8.5 mm, excitation direction angle of 45°, screen deck inclination angle of 11°, and vibration frequency of 10 Hz. Intertidal mudflat trials yielded a harvesting efficiency of 342 kg/h and a clam breakage rate of 4.6%, meeting the design targets. After harvesting, the shear strength of the mudflat decreased, with disturbance mainly confined to the surface layer, thereby meeting the low-disturbance requirement and enabling ecologically friendly harvesting. These results provide a basis for the design and optimization of M. veneriformis harvesting machinery.

Bibliographic Information